Maintenance & Alerts

Monitor machine health and manage predictive maintenance

URGENT

Critical Alerts

2

Requires immediate action

Warnings

3

Review soon

Information

3

For awareness

Active Alerts

CNC-03

Power Factor Critical

PF: 0.67 (Target: >0.90)

14m agoURGENT

Press-12

Abnormal Power Pattern

52.8kW (vs avg 45.2kW)

1h agoURGENT

Lathe-07

Extended Idle Time

47 minutes idle

47m ago

Mill-09

High Temperature

73°C (normal: 65-70°C)

23m ago

Weld-13

Phase Imbalance

L1: 32A, L2: 28A, L3: 25A

35m ago

CNC-04

Maintenance Due

Next PM: Jan 15

6h ago

Lathe-06

Operating Hours Milestone

Reached 500 hours

2h ago

Weld-15

Scheduled Maintenance

Offline for service

8h ago

Predictive Maintenance Schedule

MachineStatusOp. HoursNext PM DueHealth ScorePriority
CNC-03🔴 OVERDUE2,847hOVERDUE
62%
1-Critical
Lathe-07🟡 Due Soon3,124h7 days
71%
2-High
Press-12🟡 Due Soon1,956h14 days
68%
3-High
Mill-09🔵 Scheduled2,234h21 days
88%
5-Medium
Weld-13🔵 Scheduled1,678h28 days
82%
6-Normal
CNC-01🟢 Good2,456h35 days
91%
8-Normal
Lathe-08🟢 Good2,892h42 days
89%
9-Good
Mill-10🟢 Good1,823h49 days
94%
10-Good

Power Quality Monitoring

Overall Power Quality

80/100

Voltage Stability
85/100good
Harmonic Distortion
78/100fair
Power Factor
64/100poor
Phase Balance
91/100good

⚠️ Action Required: Improve Power Factor to >90% to avoid penalties

Anomaly Detection

Press-12

HIGH

Power Consumption Spike

🔍 Detected: 6 hours ago

📊 Deviation: +15% above baseline

✅ Inspect tooling and review job specifications

CNC-03

HIGH

Power Factor Degradation

🔍 Detected: 2 days ago

📊 Deviation: PF dropped from 0.89 to 0.67

✅ Check motor windings and install capacitor bank

Mill-09

MEDIUM

Temperature Increase

🔍 Detected: 4 hours ago

📊 Deviation: +8°C above normal

✅ Verify cooling system and check bearing condition