Everything You Need to Optimize Production
Comprehensive tools for energy management, machine monitoring, and operational excellence.
Real-Time Machine Visibility
See every machine status at a glance with live status indicators, automatic downtime detection, and mobile alerts. Know instantly whether each machine is running, idle, or down — without walking the floor.
- Live status indicators for every machine
- Automatic downtime detection and logging
- Shift-by-shift comparison and analysis
- Mobile alerts sent instantly to your phone
Energy Cost Reduction
Understand exactly where your energy dollars go with machine-level consumption tracking. Eliminate idle waste, optimize time-of-use, and allocate energy costs to specific jobs for accurate quoting.
- Per-machine energy consumption tracking
- Time-of-use optimization and scheduling
- Peak demand monitoring and alerts
- Energy cost allocation per job and shift
OEE Tracking & Analysis
FabricateIQ calculates OEE Availability automatically from real electrical data — the hardest metric to capture and the first to reveal downtime. Performance and Quality refine as you connect rated power specs and production counters. No manual logging at any stage.
- Availability from live power data — accurate from day one
- Performance calculated from machine rated power specs
- Quality tracking when production counters are connected
- 7-day trend analysis and machine-by-machine ranking
Predictive Maintenance
Stop unplanned downtime before it happens with AI-powered anomaly detection. Catch degrading components early — like a failing chiller or worn spindle — before they cause a multi-day outage.
- AI-powered anomaly detection on power signatures
- Early warning alerts before component failure
- Runtime-based maintenance scheduling
- Failure pattern recognition and trending
Sustainability Reporting
Meet sustainability requirements with automated carbon footprint tracking at the machine level. Generate audit-ready Scope 1 and 2 emissions reports in minutes — not weeks of spreadsheet work.
- Machine-level carbon footprint tracking
- Automated Scope 1 & 2 emissions reporting
- Audit-ready reports for OEM compliance
- ESG data integration and export
Peak Demand Management
Avoid costly demand charges with real-time monitoring and intelligent load shifting. Know exactly when your demand spikes and stagger machine start-ups to stay below thresholds.
- Real-time demand monitoring with threshold alerts
- Load shifting recommendations by shift and job
- Demand charge forecasting and cost avoidance
- Time-of-use rate optimization
