The Only Energy-Intelligent Manufacturing Platform
Real-time machine visibility, energy cost reduction, OEE tracking, and sustainability reporting across ALL your equipment—regardless of brand.
Equipment Compatibility
Results That Speak
Reduce the paperwork. Start making decisions with real data.
OEE and production KPIs in real-time
Track downtime, performance, and energy efficiency automatically. No spreadsheets, no delay, no gaps across your entire shop floor.
- ✓Industrial sensors track machine availability, cycles and energy draw
- ✓Digital logging of downtime causes — captured at the source
- ✓Real-time advanced analytics with 45+ preset charts
Digital Andon system with custom alerts
Instant alerts sent to the right people the moment something happens. Real-time visibility across every shift and every line.
- ✓Live machine status on any screen — phone, tablet, or floor TV
- ✓SMS, email, and WhatsApp alerts to the right person instantly
- ✓Shop floor TV dashboards for every cell and production line
Historical reporting and trend analysis
Analyze your manufacturing KPIs, spot trends, find anomalies, and drive continuous improvement with accurate automated data.
- ✓45+ preset charts — availability, performance, quality, energy
- ✓Configurable reports tailored to each team's specific needs
- ✓Shift-by-shift historical comparison and benchmarking
Success Stories
Real results from real fabricators
See how metal fabrication shops use FabricateIQ to cut energy costs, meet sustainability requirements, and gain full shop-floor visibility.
Midwest Precision Metal
A 40-person job shop outside Indianapolis with 12 machines and a $264K annual electricity bill. After FabricateIQ sensors were installed, key discoveries within 30 days revealed the TRUMPF 3030 was consuming 38% more energy per cut-hour than the newer 5030, a press brake was idling 4.2 hours/shift, and peak demand spikes hit every Tuesday and Thursday at 9:15 AM.
- ✓Staggered machine start-ups → $14,400 in demand charge savings
- ✓Caught $12K chiller failure early — prevented major outage
- ✓Renegotiated unprofitable contracts using per-job energy data
Summit Fabrication Group
3 fabrication facilities across Ohio and Pennsylvania employing 180 people, running Amada, Bystronic, Mazak, and LVD equipment. A major aerospace OEM required quarterly Scope 1 & 2 carbon emissions data with a 15% reduction roadmap. Manual calculations from utility bills were unreliable — FabricateIQ provided machine-level energy and carbon data across all facilities within 60 days.
- ✓Passed rigorous aerospace OEM supplier audits with verified data
- ✓Identified 3 machines responsible for 35% of total emissions
- ✓Predictive alerts caught Mazak spindle & Amada laser failures early
How It Works
Quick setup. Real impact.
Single-visit installation. No PLC changes.
We install industrial sensors with minimal setup and tailor the platform to your plant's needs.
Training and follow-up program
Our Customer Success Program offers ongoing training so your team gets full value from day one.
Ongoing hardware and software support
Our subscription ensures continuous support from FabricateIQ technical experts — always on.
Voice of the Shop Floor
Sound familiar?
These are the real questions metal fabricators ask every day. FabricateIQ answers all of them — automatically.
I have no idea what this machine costs me to run per day
Is my machine running or sitting idle right now?
I think my machine runs 80% of the time" (reality: ~45%)
My machine is on but not cutting — what is that costing me?
Put a dollar number on my wasted idle time
My electric bill spikes every month and I don't know why
Tell me exactly how much I can save on demand charges
How much electricity does each machine actually use per day?
I need accurate machine cost per hour for job quoting
Alert me the moment a machine stops unexpectedly
What is my equipment consuming when no one is in the shop?
Which of my machines is the least efficient?
Which shift uses the most energy for the least production?
Am I scheduling my machines efficiently or creating costly demand spikes?
How many hours is this machine actually cutting vs. just turned on?
Alert me when a machine is due for service based on actual run time
I have no idea what this machine costs me to run per day
Is my machine running or sitting idle right now?
I think my machine runs 80% of the time" (reality: ~45%)
My machine is on but not cutting — what is that costing me?
Put a dollar number on my wasted idle time
My electric bill spikes every month and I don't know why
Tell me exactly how much I can save on demand charges
How much electricity does each machine actually use per day?
I need accurate machine cost per hour for job quoting
Alert me the moment a machine stops unexpectedly
What is my equipment consuming when no one is in the shop?
Which of my machines is the least efficient?
Which shift uses the most energy for the least production?
Am I scheduling my machines efficiently or creating costly demand spikes?
How many hours is this machine actually cutting vs. just turned on?
Alert me when a machine is due for service based on actual run time
Is my machine gradually using more power than it used to?
Are my three phases balanced or am I stressing my machine's motors?
How much can I save by running certain jobs at night or on weekends?
Show me how this month's energy use compares to last month
My customer is asking for my carbon footprint data — where do I get it?
Is inconsistent power causing my laser cut quality issues?
Am I close to overloading my electrical panel or transformer?
How much does it cost me every time I cold-start my laser?
Are my cycle times getting longer — and is it costing me more energy per cycle?
Give me an OEE score based on energy consumption patterns
Which production line or work cell is most energy-efficient?
Show me the ROI on the energy monitoring system itself
Which shift is most energy-efficient — day, afternoon, or night?
Show me live power draw on each machine
Break down my carbon footprint by machine and by shift
Are my machines creating harmonic distortion that affects power quality?
Is my machine gradually using more power than it used to?
Are my three phases balanced or am I stressing my machine's motors?
How much can I save by running certain jobs at night or on weekends?
Show me how this month's energy use compares to last month
My customer is asking for my carbon footprint data — where do I get it?
Is inconsistent power causing my laser cut quality issues?
Am I close to overloading my electrical panel or transformer?
How much does it cost me every time I cold-start my laser?
Are my cycle times getting longer — and is it costing me more energy per cycle?
Give me an OEE score based on energy consumption patterns
Which production line or work cell is most energy-efficient?
Show me the ROI on the energy monitoring system itself
Which shift is most energy-efficient — day, afternoon, or night?
Show me live power draw on each machine
Break down my carbon footprint by machine and by shift
Are my machines creating harmonic distortion that affects power quality?
FabricateIQ solves every one of these — out of the box.
See All FeaturesGet Started Today
Request a Custom Demo
See how FabricateIQ's energy & OEE monitoring can help your operations today. Average customer saves $47,000/year.
